List of Hat & Cap Manufacturers in the United States: Our Top 9 Picks

Planning to get your custom-designed or private label hat or cap made in the United States? In this guide, we list 9 headwear manufacturers offering a wide range of products – including foam caps, 5-panel caps, 6-panel caps, winter knit beanies, sport visors, skiing hats, and more.

Classic Cap and Embroidery

The history of Classic Cap and Embroidery can be traced back to 1928 in Dallas. The brand was later reopened in 1985, as a manufacturer providing turnkey OEM and ODM services to hat and cap private labelers.

Classic Cap and Embroidery offers customization services for different types and shapes of caps, including sloped shape, round shape, square shape, and the traditional golf shape. Other customizable elements include embroidery, screen printing, straps, belt buckles, velcros, labels, seam tapes, and hang tags.

Particularly, Classic Cap and Embroidery provide extra embellishments that cater to customers with special requirements, such as crystal beads, metal studs, and even aroma.

The multiple printing techniques of the company include discharge printing, foil printing, plastisol printing, 4 color process printing, simulated process printing, and oversized printing, which enables the presentation of various types of special effects such as retro old-time, avant-garde, psychedelic swirl, metallic and fancy styles.

Currently, Classic Cap and Embroidery is running 200 sewing machines in a 40,000 square feet manufacturing center, meeting the needs of the retail and wholesale sectors.

Main Products

• Baseball caps
• Twill caps
• Snapback hats
• Velcro hats
• 5-panel hats
• 6-panel hats
• Uniform caps

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: 7-10 days
• Sample lead time: Not mentioned

Location: Dallas, Texas, United States

Graffiti

Graffiti was started in Ohio in 1984 as a manufacturer dedicated to the production of caps and knitted beanies.

Graffiti offers OEM cap and winter knit beanies making services to private labelers, available in a diversity of fabrics, printing, and sizes. Currently, the fabric selections for caps include acrylic wool, bedford cord, camo, chino twill, cotton ripstop, denim, oxford denim, and polyester.

In addition, other customizable elements available include snap closures, strap closures, buckle closures, velcro closures, embroidery styles, and placement, sublimation-dye patterns, and sizes.

All the products of Graffiti are knitted, cut, sewn, and assembled within the in-house factory of Graffiti in the United States. At the present, the company employs more than 70 people yielding a weekly production of 10,000 units.

Main Products

• Dye-sublimation caps
• Sport visors
• Tactical-camo caps
• Foam caps
• Knit beanies

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Cleveland, Ohio, United States

Cali Headwear

Cali Headwear is a manufacturer with more than 40 years of experience in the manufacturing of caps and winter beanies. The company is located in Carson, California, and welcomes OEM and ODM orders.

The services offered by Cali include 3D CAD modeling, pattern design, fabric procurement, cutting, dying, digital printing, sewing, leather embossing, laser etching, tie-dye splatter, embroidery, patches, and applique placement.

Customers can choose to customize their products. For instance, for embroidery on cap brim, flat or 3D styles are available; for appliques placement, the implementation options include laser, printed, heat transfer, and woven label.

The company offers the following fabrics to customers: felt, leather, poly wool, sublimated fabric, tackle twill, cotton twill, and vinyl.

Main Products

• Bucket hats
• Beanies
• Trucker hats
• Mesh hats
• Snapback hats

Summary

• MOQ: 144 pcs
• Samples offered: Yes
• Design services: Yes
• Production time: 32-56 days
• Sample lead time: 7-14 days

Location: Carson, California, United States

Wisconsin Knitwear

Wisconsin Knitwear is a headwear manufacturer that specializes in the designing and making of winter beanies and caps for sports, such as hockey, skiing, hunting, marathon, and other types of outdoor activities.

The company is a family-owned enterprise whose history can date back to the 1940s in Buenos Aires, Argentina. Later, the descendant moved to the US and settled in Milwaukee, Wisconsin.

Wisconsin Knitwear offers winter beanies of various types and designs, exclusively designed for extreme cold weather, such as jeep caps, toboggan knit hats, envelope ski hats, watch caps, and extra-long full-coverage knit caps (extend to neck and face-area).

Other than designing caps for outdoor sports, Wisconsin Knitwear also produces caps and beanies for other occasions and organizations including family reunions, bar and bat mitzvahs, union halls, youth sports, fraternities, and sororities.

Main Products

• Jeep caps
• Toboggan knit hats
• Envelope ski hats
• Watch caps
• Extra-long full-coverage knit caps

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Milwaukee, Wisconsin, United States

AmeriCap

AmeriCap started its business as a cap manufacturer in 1989. The company offers OEM services to private labelers, wholesalers, and retailers from its factory in North Carolina.

AmeriCap provides a wide variety of fabric options including sanded twill, chino twill, polyester, and cotton mixed fabric, washed distressed denim, carr-go canvas, 10 oz duck, bedford cord, koolnit, mesh, tri blend wool, and leather.

AmeriCap’s product line includes 5-panel and 6-panel caps, lowrider caps, unstructured caps, and visors, which are suitable to be worn during outdoor activities.

Main Products

• Lowrider hats
• Golf caps
• Baseball caps
• Unstructured caps
• Pre-curved visors
• Sandwich visors

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Enfield, North Carolina, United States

Artex Knits

Artex Knits was founded in 1926 as a manufacturer capable of making hats of custom styles based on clients’ artworks. The factory of Artex Knits is located in Westville, New Jersey, and undertakes ODM and OEM orders from domestic and overseas customers. Artex Knits mainly develops hat styles for work-wear, outdoor and uniform industries.

Artex Knits has an abundant stock of yarns of different colors and compositions in the warehouse in Westville, which is convenient and cost-effective for customers without their own stocks.

Their services include structural design, pattern and color design, cutting, sewing, finishing, and delivering. Artex Knits also provides embellishment services to the head-wear with direct embroidery or by attaching woven patches, badges, or poms.

Furthermore, Artex Knits offers a variety of customized knitting structures such as basic knit, jersey knit, cable knit, waffle knit, and jacquard knit. As for the pattern styles, Artex Knits welcomes DIY from the customers as well as providing a wide variety of in house designs with different themes and color contrasts, such as Christmas patterns, Norwegian styles, classic plaid patterns, and more.

Finally, according to the company website, Artex Knits’s facility is WRAP certified.

Main Products

• Jeep caps
• Knit cuff beanies
• Military hats
• Service hats
• Watch caps
• Aviator hats
• Hi-visibility hats
• Reversible camo beanies
• Extra-long cap with a neck gaiter

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Westville, New Jersey, United States

Wear A Knit

Wear A Knit is a headwear manufacturer that undertakes OEM orders in Cloquet, Minnesota. The company started to operate in 1977 and specializes in the design and manufacturing of skiing hats and beanies of various kinds and styles, such as jersey cuff stocking caps, cuff beanies, and cross country ski hats. Some items come with a full set of ski protective wear, such as scarves, ear bands, socks, kneecaps, and mittens

Wear A Knit mainly serves customers from sports clubs, organizations, companies, and schools, who are looking for unified costumes for winter outdoor activities. The company offers turnkey services starting from the designing, material procurement, cutting, dyeing, sewing, embroidery, digital Direct to Garment (DTG) printing, sublimation, and finishing.

Customers can also choose from the stock of 100% acrylic yarns stored in the warehouse of Wear A Knit, which has more than 30 colors for selection. Other customizable elements to the headwear include poms, tassels, and fringes.

Main Products

• Jersey cuff stocking caps
• Beanies
• Cross country ski hats

Summary

• MOQ: 48 pcs
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Cloquet, Minnesota, United States

Union Wear

Union Wear is a hat and bag manufacturer founded in the ’90s that specializes in making military styles hats and caps. Currently, Union Wear employs more than 175 professional workers in the 70,000 square foot facility in Newark, New Jersey.

According to the official website of the company, Union Wear is a contractor of the US Army for the past decade and has more than 50,000 preconfigured hats and caps of military styles. Union Wear also offers OEM services to fashion brands, wholesalers, retailers, and small scale buyers. It offers an easy and foolproof solution for customers with custom design requirements.

Customers can choose a design, size, color, fabric, and style on the company’s website, and Union Wear will then offer rapid prototyping samples for fitting. Other than military caps, Union Wear also produces winter beanies for skiing, hockey, curling, and other outdoor activities in extreme cold weather.

Main Products

• Army patrol hats
• Army utility hats
• Presidential campaign caps
• Winter knit beanies

Summary

• MOQ: 24 pcs
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Newark, New Jersey, United States

Henschel Hat

Henschel Hat was founded in 1947. The company specializes in designing and producing wide brim sheriff hats and fedora hats. Currently, Henschel offers spring/summer and fall/winter collections, which In total has more than a few hundreds styles with different colors, sizes, and materials.

Henschel values the aestheticism as well as the functionality of its products. Hence, their fedora hats are suitable to be worn on a variety of occasions, including hiking, fishing, hunting, horse riding, and other outdoor activities. Some products are UPF 50+ sun-proof and water-resistant.

The manufacturing center Henschel is located in St Louis, Missouri. The company also has supplementary manufacturing partners in Italy, Ecuador, and Asia.

Main Products

• Sheriff hats
• Bucket hats
• Fisher hats
• Camo hats
• Wheat hats

Summary

• MOQ: Not mentioned
• Samples offered: Yes
• Design services: Yes
• Production time: Not mentioned
• Sample lead time: Not mentioned

Location: Saint Louis, Missouri, United States